Senior Crash Simulation Engineer

This position is responsible for performing crash simulations to develop and optimize EV body structure.

• Guide design efforts using CAE tools.
• Perform full vehicle frontal, side, and rear crash simulations according to FMVSS, USNCAP, and IIHS standards using Ls Dyna.
• Utilize pre-processing tools such as ANSA and HYPERMESH to create and debug full vehicle crash models.
• Post-process crash simulation results using META or HYPERWORKS.
• Provide design improvement recommendations based on simulation results.
• Analyze and optimize solutions by performing several full vehicle crash simulation iterations.
• Participate in component and vehicle testing, correlating CAE results with test data.
• Apply methods like DOE/DFSS to optimize design.
• Create and present reports summarizing simulation results and improvements.
• Collaborate with design, manufacturing teams, and suppliers to achieve desired vehicle performance.

Qualifications:

• Bachelor of Science Degree in Mechanical/Aerospace Engineering or equivalent from an ABET accredited or equivalent program, master's degree preferred.
• 5 - 8 years of experience in performing full vehicle crash simulations.
• Experience with using Ls Dyna, ANSA, META, HYPERWORKS and PRIMER.
• Knowledge of Federal Motor Vehicle Safety Standards, USNCAP and IIHS.
• Knowledge of optimization tools and techniques.
• Knowledge of applying engineering fundaments in the development.
• Ability to work independently from start to end.
• Strong oral and verbal communication skills.
• Act as a team player and problem solver.
• Experience with correlation of CAE and Test results.
• Experience with FEA modeling of long fiber composite components is preferred.
• Experience on development of BOF body structure is preferred.