Senior Tool Design Engineer

Rocket Lab is a global leader in launch and space systems. The rockets and satellites we build and launch enable some of the most ambitious and vital space missions globally, supporting scientific exploration, Earth observation and missions to combat climate change, national security, and exciting new technology demonstrations. Our Electron rocket has provided reliable access to orbit since 2018, becoming one of the most frequently launched rockets in the world. Neutron will be our next rocket on the launch pad, an advanced 13-tonne payload class, reusable rocket to launch the mega constellations of the future. Our space systems business includes our extensive line of satellites and components that have enabled more than 1,700 missions including the James Webb Space Telescope, NASA Psyche Mission, Artemis I, Mars Ingenuity helicopter, and more.

Join our pioneering team and launch your career to new heights!

NEUTRON

Neutron is a medium lift launch vehicle capable of delivering the mega constellations of tomorrow, high assurance payloads, and human spaceflight. As a highly reusable launch platform, Neutron will deliver a highly cost-effective and reliable launch solution leveraging Rocket Lab’s proven execution history with the Electron program. If you’re interested in joining a high performing team, pushing the boundaries with a clean sheet development of re-usable liquid launch vehicle, this is your opportunity!

SENIOR TOOL DESIGN ENGINEER

We are currently seeking a Senior Tool Design Engineer based out of Rocket Lab's Space Structures Complex in Middle River MD. They will be responsible for design, specification, analysis, procurement, and operation of Ground Support Equipment (GSE) and tooling used across all programs and sites. They will support the Manufacturing, Production and Design organizations, with deliverables required for internal leadership, board of directors, and investors.

WHAT YOU’LL GET TO DO:

1. Design, analyze, procure, and implement large scale (20ft +) tooling ranging in complexity from basic handling fixtures to engine or vehicle level test fixtures.
2. Own manufacturing, schedule, and sourcing of critical production tools.
3. Design and lead the fabrication and sourcing of tooling aids, supporting equipment, and specialized hardware to enable rocket production.
4. Interact with Numeric Control (N/C) programmers, welders, machinists, shop personnel, outside suppliers and engineers to ensure flawless and timely execution of projects.
5. Source, retain, and advise new and experienced vendors from a technical perspective.
6. Collaborate with vehicle manufacturing engineers and designers on better design for manufacturing.
7. Develop the standards, fabrication methods, and sourcing strategies used by the tooling organization.

YOU'LL BRING THESE QUALIFICATIONS:

1. Bachelor's degree in mechanical engineering, manufacturing engineering, aerospace engineering, or other engineering discipline.
2. 5+ years of tooling design and analysis.
3. Technical project management or manufacturing design experience.
4. Advanced understanding of mechanical design principles.

THESE QUALIFICATIONS WOULD BE NICE TO HAVE:

1. Tooling manufacturing experience within the aerospace, automotive, or other large format fabrication industries.
2. FEA Analysis and hand calculations of structural, mechanical, or fluid components.
3. Fundamental understanding of mechanical design principles.
4. Proficient in reading and interpreting engineering drawings and GD&T.
5. Knowledge of heat transfer, fluids and structural mechanics.
6. Project management experience in a fast-paced prototype fabrication shop environment.
7. Knowledge of manufacturing methods for large precision structures and equipment.
8. Detailed knowledge of quality standards for typical fabrication and production products.
9. Experience integrating hydraulic and pneumatic controlled systems.
10. Detailed knowledge of Siemens NX or similar CAD and PLM packages.
11. Proficient with all types of hand tools and basic fabrication equipment.
12. Understanding of basic structural analysis and solid mechanics as it relates to fabrication.
13. Flexibility to travel to alternative Rocket Lab production sites and vendors, up to 15%.

ADDITIONAL REQUIREMENTS:

1. Specific vision abilities required by this job include close vision, distance vision, peripheral vision, depth perception, and the ability to focus.
2. Regularly required to sit, use hands and fingers, operate computer keyboard and controls, and communicate verbally and in writing.
3. Must be physically able to commute to buildings.
4. Occasional exposure to dust, fumes and moderate levels of noise.

WHAT TO EXPECT

We’re on a mission to unlock the potential of space to improve life on Earth, but that’s not an easy task. It takes hard work, determination, relentless innovation, teamwork, grit, and an unwavering commitment to achieving what others often deem impossible. Our people out-think, out-work and out-pace. We pride ourselves on having each other’s backs, checking our egos at the door, and rolling up our sleeves on all tasks big and small. We thrive under pressure, work to tight deadlines, and our focus is always on how we can deliver, rather than dwelling on the challenges that stand in the way.