Process Engineer

We are seeking a highly skilled and detail-oriented Process Engineer to optimize, develop, and enhance manufacturing processes in a CNC machining environment. The Process Engineer will focus on programming newly designed parts, ensuring high-quality standards, creating setup sheets, and implementing continuous improvement strategies in the production of precision machined components.

The ideal candidate should possess a strong understanding of CNC machining technologies, process design, and lean manufacturing principles.

Responsibilities:

1. Process Development & Optimization :

• Design, develop, and optimize manufacturing processes for CNC machining, including setup, programming, tooling, and quality control.
• Evaluate existing manufacturing processes and implement improvements to increase productivity, reduce cycle times, and minimize waste.
• Collaborate with CNC programmers to refine machine programs for efficiency and quality.

1. Production Support :

• Provide technical support to CNC operators and production teams to troubleshoot issues related to machining processes, tooling, and equipment.
• Ensure all CNC programs are optimized for maximum machine utilization, tool life, and part quality.

1. Continuous Improvement :

• Identify areas for process improvement and lead continuous improvement projects using lean manufacturing principles, Six Sigma, or other process improvement methodologies.
• Drive initiatives to reduce downtime, improve throughput, and enhance overall production efficiency.

1. Quality Assurance :

• Develop and implement quality control measures, ensuring that all machined components meet customer specifications and company quality standards.
• Monitor and analyze key performance indicators (KPIs) such as scrap rates, cycle times, and machine utilization.

1. Tooling and Equipment Management :

• Specify and procure necessary tools, fixtures, and equipment for CNC operations.
• Collaborate with tool suppliers and vendors to ensure the best performance and cost-effectiveness.

1. Cross-Department Collaboration :

• Work closely with design engineers, production supervisors, and quality assurance teams to ensure the smooth transition of new products from development to production.
• Assist in training CNC operators and other staff in new processes, equipment, and technologies.

1. Documentation & Compliance :

• Create and maintain detailed process documentation, including work instructions, process flow diagrams, and Standard Operating Procedures (SOPs).
• Ensure compliance with industry standards (ISO, ASME, etc.) and company-specific quality requirements.

Qualifications:

• Education :
• Bachelor’s degree in Mechanical Engineering, Manufacturing Engineering, Industrial Engineering, or a related field.
• Relevant certifications (e.g., Six Sigma, Lean Manufacturing) are a plus.
• Experience :
• 5+ years of experience in a CNC machining or manufacturing environment.
• Strong knowledge of CNC programming (e.g., G-code, CAM software) and machine setup.
• Hands-on experience with precision machining processes, including milling, turning, grinding, and multi-axis CNC operations.
• Skills :
• Proficiency in CAD/CAM software (Mastercam) and CNC machine programming.
• Familiarity with lean manufacturing principles, Six Sigma, and other continuous improvement methodologies.
• Strong analytical and problem-solving skills.
• Excellent communication skills, both verbal and written, to work with cross-functional teams.
• Ability to multitask and work in a fast-paced, dynamic environment.

Benefits:

• Competitive salary and benefits package
• Health, dental, and vision insurance
• Retirement plan (401k) with company matching
• Paid time off (PTO) and holidays
• Opportunities for professional growth and development