Process Engineer

Company:  Masis Professional Group
Location: Lexington
Closing Date: 19/10/2024
Hours: Full Time
Type: Permanent
Job Requirements / Description

Masis Professional Group is assisting our client in searching for a Direct Hire, Process Engineer.

The Process/Industrial Engineer will develop, optimize and oversee manufacturing processes to enhance efficiency, reduce costs and ensure high-quality production. This role involves working closely with production teams, conducting process analysis and implementing improvements to meet organizational goals’

ESSENTIAL DUTIES and/or RESPONSIBILITIES:

The essential functions of the job include, but are not limited to the following:

  • Collaborate with production and engineering teams to evaluate current manufacturing practices and identify opportunities for improvement, including cost reduction, throughput increase, and workflow efficiency.
  • Perform value stream mapping, time studies, capacity analysis, layout/production flow analysis, and document standard work in a high volume, high variation facility, to identify wastes.
  • Analyze product specifications and performance requirements to determine process and tooling designs and costs for new product and confirm manufacturing capabilities, including feasibility review, PFMEA, and process validation.
  • Calculate production capacity and coordinate with production and quality teams on APQP and production planning.
  • Assist the Accounting department with the analysis of production-related cost variance.
  • Assist the EHS department with the analysis and improvement of job safety through ergonomic risk identification and reduction.
  • Develop solutions, including the design and implementation of Lean Manufacturing principles, to improve operational efficiencies and meet Quality, Delivery, and Cost goals.
  • Drive the projects to increase productivity, reduce lead-time, improve quality, and cost savings, including the design review and approval process for related capital investments.
  • Design, redesign, and enhance layout, workflow, and tool designs to minimize waste, optimize throughput and yield, and enhance ergonomics in the workplace.
  • Communicate with management and other personnel to develop production and design standards
  • Determine metrics and create dashboards to monitor progress and effectively communicate with management
  • Develop and maintain standard labor hours, cycle time and takt time data
  • Maintains and updates Bills of Materials, routings, and standard cost.
  • Develop and implement quality control procedures to resolve production problems or minimize costs
  • Enhance/develop Standardized Operating Procedures and support the training of production staff.
  • Provide the necessary tools and fixtures for production and ensure they are utilized properly to maintain the required work rate and yield.
  • Provide Operations with the necessary support and guidance for improving utilization of resources and cost reduction projects
  • Perform other work-related tasks as required and assigned.

QUALIFICATION REQUIREMENTS: To perform this job successfully, an individual must be able to perform each essential duty satisfactorily. The requirements listed below are representative of the knowledge, skill, and/or ability required. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

MINIMUM EDUCATION and/or EXPERIENCE:

  • Bachelor’s degree in industrial engineering, Process Engineering or related technical field; 1- 5 years’ experience in an engineering role in a manufacturing environment is preferred or an equivalent combination of education and experience.

KNOWLEDGE, SKILLS and/or ABILITIES:

  • Highly organized with a strong attention to detail.
  • Excellent verbal and written communication skills.
  • Ability to meet deadlines.
  • Must be able to create viable solutions for a variety of challenges. Whether it is to improve the production of a certain product or to reduce waste.
  • Uses analytical skills to evaluate and interpret data and identify and propose opportunities for improvement, with an awareness of business needs and constraints.
  • Uses strong written and verbal communication skills to make technical recommendations understandable.
  • Uses leadership and team building skills to facilitate the proposal and implementation of productivity improvements.

COMPUTER SKILLS:

  • Proficiency in Autocad and Microsoft office 365

CERTIFICATES, LICENSES and/or REGISTRATIONS:

  • Lean Six Sigma experience (Green Belt or higher certification preferred)

Job Types: Full-time, Permanent

Pay: $75,000.00 - $80,000.00 per year

Benefits:


  • 401(k)
  • 401(k) matching
  • Dental insurance
  • Health insurance
  • Life insurance
  • Paid time off
  • Vision insurance


Schedule:


  • 8 hour shift
  • Day shift
  • Monday to Friday


Experience:


  • AutoCAD: 3 years (Required)
  • Microsoft Office: 3 years (Required)

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Masis Professional Group
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