Control Engineer

What to Expect

Automation Control Engineers are responsible for implementing equipment controls solutions for all cell manufacturing projects. This includes design, architecture and implementation of automated equipment such as automated storage systems, robotics, automated case and pallet conveyance, automated guided vehicles, fixtures, etc. Controls Engineers own equipment controls standard, hardware programming, robot programming, commissioning and review process of the project as well as additional functions such as auditing, installation and safety assessment.

DAY TO DAY

Scope:

• Program and debug structure text and ladder logic code on multiple PLC controller platforms (Beckhoff TwinCAT and Siemens TIA Portal)
• Develop code that is organized, structured, documented, maintainable and reusable
• Create robust programs and sequences to control complex, multi-station machinery to perform processes such as material pick and place, dispense, fastening, welding, testing and material transport
• Use Python scripting and SQL to interface equipment with Manufacturing Execution System (MES) and to collect data into production databases
• Create intuitive operator touchscreen interfaces using MappView/TwinCAT HMI and SCADA dashboards screens using Ignition
• Set up and tune servo drives and VFDs for fast and smooth operation (Schneider, B&R, Beckhoff, Siemens, SEW)
• Design and implement control reliable safety systems for safeguarding robots, gantries, conveyors, and other high-volume manufacturing equipment as per codes and standards
• Manage electrical cabinet builds, field wiring, pneumatic and fluid plumbing
• Participate in initial equipment conceptual development and carefully balance product specifications, process requirements, layout complexity, cost, and lead-time limits
• Manage suppliers during specification, design, buyoff and installation of automated manufacturing equipment

MUST HAVES

• Bachelor’s Degree in Electrical, Mechanical or Mechatronics Engineering, Computer Science or 5+ years’ experience in Control Systems Design and Implementation
• PLC (Siemens, Beckhoff)
• Human Machine Interface (HMI / GUI – Beckhoff View, WinCC, Ignition)
• Proficiency creating detailed electrical and fluid schematics in CAD (EPLAN preferred)
• Structured Text (IEC 61131-3) programming skills