Sr. Principal Wafer Metrology Engineer

Position: Sr. Principal Wafer Metrology Engineer

Location: Livermore, CA

Job Id: 5516

# of Openings: 2

Company: FormFactor

In a world driven by the increased demand of technology, semiconductor manufacturers require a trusted partner to pioneer the frontiers of advanced integrated circuits (ICs). FormFactor, Inc (FFI) is the world's leading supplier of semiconductor test and measurement products that power electronic systems used in computing, consumer-technology, automotive, Artificial Intelligence (AI) and other applications. Our cutting-edge solutions are the driving force behind the testing of ICs that power electronic systems across computing, consumer technology, automotive, Artificial Intelligence (AI), and myriad other applications.

As a leading player in the semiconductor industry, FormFactor actively seeks out individuals who are not just employees, but passionate contributors eager to thrive in an ever-evolving landscape. At FormFactor, we are not just shaping the future of semiconductors; we are rewriting the narrative of innovation itself.

PURPOSE

This role will own advanced automated wafer metrology process and tools, to help improve quality, throughput and timeliness of FormFactor MEMS microspring fabrication. Recipe creation and optimization, tool uptime and performance, support to production, support to new product development and Engineering development are all part of this activity.

ESSENTIAL DUTIES AND RESPONSIBILITIES

• Develop and maintain process for advanced Automated Inspection and Measurement tools, including formulating recipes that enable selective recognition of defects on wafer-fabricated micro-springs and accurate repeatable dimensional measurements.
• Support Production with timely troubleshooting of issues related to the tools, updated recipes, etc.
• Own the tools, focusing on tools uptime and utilization, as well as capacity modeling for how tools fit in the overall fab throughput and bottleneck analysis.
• Maintain updated Work Instructions to ensure a smooth day-to-day use by Production Operators.
• Be in steady engagement with the Process Integration team to support new product development and related defect identification.
• Routinely query engineering databases and analyze large volumes of data to extract trends and identify areas for improvement.
• Own SPC charts to guarantee tools repeatability and accuracy. Thrive in the complexity that spans from delivering a stable toolset in the face of a broad product mix.
• Drive improvements to leverage the most out of the advanced tools. Design experiments to verify issues, test improvement approaches and characterize process sensitivity.
• Support root cause analysis/8D in inspection escapes/measurement errors. Drive to a zero escape/error mentality.
• Regularly communicate with other Metrology Engineers to share learnings and drive toward a team-level improvement.
• Guide the activity of one or more Engineering Technicians to support development and production.

EDUCATION, EXPERIENCE AND SKILLS REQUIRED

• 3 years of experience with a M.S. degree in Mechanical, Electrical engineering, or equivalent discipline.
• Solid previous hands-on metrology experience in the semiconductor industry. Previous experience with Automated Optical Inspection tools is preferred.
• Experience in a clean-room / wafer-fab environment is required.
• Self-starter, able to manage priorities in a dynamic environment.
• Solid DOE capability and ability to analyze results and draw conclusions.
• Understanding of SPC, and ability to work with data analysis.
• Comfortable with understanding complex tools operation, interacting with tool vendors and driving to high tools uptime and performance.
• Good communication and cooperation skills, ability to learn from others and share with others.
• Ability to thrive in a fast-paced, dynamic environment.

The pay range for this role in Livermore, CA is between $136,200 and $178,800. The pay range may differ in other locations. FormFactor maintains broad salary ranges for its roles in order to account for variations in education, training, skills, relevant work experience, business needs and market demands. Candidates are typically placed into the range based on the preceding factors as well as internal peer equity. Benefits offered for this role include medical, dental, vision, EAP, short-term and long-term disability, life insurance, flexible spending and savings accounts, 401(k), ESPP and paid time off.

FormFactor is committed to providing a work environment where everyone is treated with dignity and respect. We are an Equal Employment Opportunity (EEO) employer and are committed to compliance with all Federal, State, and local laws that prohibit employment discrimination on the basis of age, race, color, sex (including breastfeeding and related conditions), gender (including gender identity and gender expression), national origin, ancestry, sexual orientation, religion, physical or mental disability, marital status, registered domestic partner status, medical condition, military or veteran status, genetic characteristics or information, or any other legally protected characteristic. These protections extend to all employment and management decisions including, but not limited to, recruiting, hiring, training, promotions, pay practices, benefits, disciplinary actions and terminations, and all other terms and conditions of employment.

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