Reliability Engineer

Company:  Bonnell Aluminum
Location: Carthage
Closing Date: 25/10/2024
Hours: Full Time
Type: Permanent
Job Requirements / Description
Job Description
The Reliability Engineer plays a crucial role in developing, implementing, and executing the facility's equipment reliability infrastructure strategy. This involves active participation in creating an RCM program and environment.
As an integral part of the maintenance and reliability team, the Reliability Engineer identifies and manages asset reliability risks that could adversely affect plant operations. The position will work closely with cross-functional managers in support of the company's overall operating goals and objectives.
Function Specific Activities:
  • Develop a work environment within manufacturing that promotes trust, teamwork, quality, and safety.
  • Develop Root Cause strategies for the department to reduce unplanned downtime.
  • Establish and track important KPI's to drive improvement of equipment reliability.
  • Improves equipment reliability through the analysis and reporting of existing data, and by finding new ways of gathering data that supports improved equipment uptime.
  • Review plant production equipment environment (e.g., technology, systems, quality, cost, efficiencies, yield) to recommend process improvements.
  • Develop Equipment Criticality Analysis and FMEA Data.
  • Develop and lead the existing PM and PdM program, making revisions as needed to optimize equipment reliability.
  • Assist in developing a Scheduling & Planning process for front-line technicians.
  • Assist as technical advisor in reviewing all operator, equipment reliability and facility technicians training material.
  • Assist in identify, coordinate, monitor, and manage outside vendors and contractors to facilitate repairs and installations. Plus, ensure that specifications and agreed upon timelines are within compliance.
  • Assist in the establishment, analysis, and submission of yearly department budgets and Capex projects.
Technical Skills:
Engineering Change Management: Knowledge of the principles of change management within an engineering system. Includes the ability to use engineering change documentation and approval to manage supply of parts, maintenance, installation, removal and refurbishment to a base of existing equipment to minimize life and ownership costs.
Equipment Evaluation: Ability to assess gaps in design and performance of equipment, design corrective actions, and make basic corrections and repair plans.
Engineering Analysis: Knowledge of analytical engineering tools including critical path problem solving and root cause analysis in order to determine design feasibility and identify variation from performance specifications.
REQUIRED EDUCATION/EXPERIENCE:
  • BSME (Bachelor of Science in Mechanical Engineering).
  • At least 5+ years of industrial experience in a maintenance, mechanical or similar type position preferred.
  • RCM based educational training with a Reliability Certification; Certified Reliability and Maintenance Professional (CMRP), Certified Reliability Leader (CRL), Reliability and Maintainability Implementation Certification (RMIC) is preferred.
  • Proficient MS Office skills.
  • CMMS - Computerized Maintenance Management System experience.
  • Allen Bradley Control Logix PLC's are standard on site.
  • Must have excellent communication skills
COMPENSATION
  • Salary: Based on experience and degree
  • Employee Benefits:
    • Paid Vacation
    • Medical, Dental and Life Insurance
    • 401 (K) plan
    • On-site Clinic
    • On-site Fitness Center
About Us
Who We Are:
Bonnell Aluminum is North America's premier manufacturer of custom aluminum extrusions. We manufacture mill finish, anodized, painted and thermally broken aluminum extrusions. Our press size ranges from 1,550 to 5,500-tons.
We produce large diameter extrusions requiring high-quality surface finish up to 16 inches in circle size. Fabricators and distributors use our extruded profiles in various applications: curtain walls, storefronts, light to heavy commercial and institutional windows, walkway covers, interior architectural products, photovoltaic panels, solar collectors, heat sinks for L.E.D. lighting, shower enclosures, hurricane protection products, automotive, light trucks, recreational vehicles, and industrial machinery.
We are headquartered in Newnan, Georgia. We have manufacturing operations in Newnan, Georgia; Carthage, Tennessee; Niles, Michigan; Clearfield, Utah; and Elkhart, Indiana.
What You'll Love About Us:
  • Components of our Core: SAFETY; INTEGRITY; RESPECT; CELEBRATION; COMMUNICATION; TRUST; DIVERSITY; and ACCOUNTABILITY
  • We're People Leaders
  • We provide you with an opportunity to leave a mark and build a legacy. But you won't do it alone. We support with passionate teammates along the way, and our collective, collaborative spirit fuels our incredible progress.
  • Competitive Salary
  • Medical, Dental, and Vision Benefits
  • Flexible and Dependent Care Spending Accounts
  • 401(k) Savings Plan Matching
  • Vacation Days
  • Life Insurance
  • Tuition Reimbursement
Apply Now
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