Senior Manufacturing Engineer

Senior Manufacturing Engineer - North Kingstown, RI (Full Time / Direct Hire)

Surface Mount Technology (SMT) assembly and manufacturing processes.

We are seeking a highly motivated Manufacturing Engineer to join our team and play a crucial role in optimizing and maintaining our Surface Mount Technology (SMT) assembly and manufacturing processes. You will be responsible for ensuring efficiency, quality, and cost-effectiveness throughout the production line.

Responsibilities:

Process Improvement and Optimization:

• Analyze and evaluate SMT assembly processes to identify areas for improvement.
• Implement process changes to enhance efficiency, yield, and first-pass quality.
• Develop and maintain detailed process documentation and standard operating procedures (SOPs) for SMT assembly.
• Conduct root cause analysis to identify and address production defects and quality issues.

Equipment Management:

• Program and operate SMT equipment, including screen printers, pick-and-place machines, reflow ovens, and Automated Optical Inspection (AOI) systems.
• Collaborate with maintenance personnel to ensure optimal performance and preventative maintenance of SMT equipment.
• Troubleshoot and resolve equipment malfunctions to minimize downtime.

Quality Control and Assurance:

• Develop and implement quality control procedures for SMT assembly, adhering to IPC standards (e.g., IPC-A-610).
• Analyze and interpret AOI and X-ray inspection data to identify and address potential quality issues.
• Work with suppliers to ensure the quality and consistency of incoming SMT components.

Production Support:

• Provide technical support to production personnel on SMT assembly processes and equipment operation.
• Analyze production data to identify trends and opportunities for improvement in throughput and yield.
• Assist with the development and implementation of new SMT assembly processes for product launches.

Project Management:

• Manage and lead SMT-related engineering projects, ensuring timely completion and adherence to budget constraints.
• Work effectively with cross-functional teams, including design engineering, production, and quality control.

Qualifications:

• Bachelor's degree in Manufacturing Engineering, Electrical Engineering, or a related technical field (preferred).
• Minimum 3 years of experience in SMT assembly and manufacturing processes.
• Strong understanding of IPC standards and quality control principles.
• Proficiency in operating and programming SMT equipment (screen printers, pick-and-place machines, reflow ovens, AOI systems).
• Excellent analytical and problem-solving skills.
• Strong communication and collaboration skills.
• Ability to work independently and manage multiple tasks effectively.
• Experience with data analysis and process improvement methodologies (e.g., Six Sigma) a plus.